Ford 6.4L Powerstroke Intercooler Pipe Kit 2008-2010 Ford F250 F350 F450 F550
Upgrade the factory intercooler piping on your Ford F-250, Ford F-350, Ford F-450, or Ford F-550 equipped with the Ford 6.4L Powerstroke engine.
The factory plastic intercooler tubes are known to crack, split, and blow off under high boost and heat. Our Hot & Cold Side Intercooler Pipe Kit replaces those failure-prone components with mandrel-bent aluminum piping and heavy-duty silicone boots for maximum strength, reliability, and performance.
6.4 Powerstroke Intercooler Pipe Kit Fitment
2008–2010 Ford F250 / F350 / F450 / F550 with 6.4L Powerstroke engine
Direct bolt-on replacement. No tuning required.
6.4 Powerstroke Intercooler Pipe Kit Product Features & Benefits
What's in the box?
Eliminate Factory Plastic Failure
The OEM plastic tubes are a known weak point. Under high boost and elevated EGT, they might crack, expand, blow apart, or cause boost leaks, and boost leaks lead to loss of power, slow turbo spool, increased smoke, higher EGT, and poor throttle response. Our aluminum piping helps reduce these risks.
Mandrel-Bent Aluminum Construction
Crafted from polished, mandrel-bent aluminum tubing for maximum airflow efficiency, improved boost response, superior strength under pressure, and long-term durability. These smooth-bend tubes maintain consistent airflow.
CNC-Machined 6061 Aluminum Couplers
Precision CNC-machined couplings retain factory emissions connections, ensure proper fitment, provide secure mounting points, and deliver OEM-style compatibility. No guesswork. No fabrication required.
Triple-Reinforced Silicone Boots
Engineered to handle high boost pressure, extreme engine bay heat, and heavy towing conditions. The included constant-tension T-bolt clamps provide a tight, leak-free seal.
Improved Turbo Efficiency
By maintaining consistent boost pressure, this kit can help improve throttle response, reduce turbo lag, and maintain stable boost levels. It's an ideal upgrade for trucks running higher boost levels or performance tuning.
6.4 Powerstroke Intercooler Pipe Kit Specifications
| Feature |
Details |
| Pipe Material |
Mandrel-Bent Aluminum |
| Couplers |
CNC-Machined 6061 Aluminum |
| Lower Pipe Diameter |
3" |
| Upper Pipe Diameter |
3.2" |
| Connection Tube One |
3" |
| Connection Tube Two |
3" |
| Clamps |
6 Constant-Tension T-Bolt Clamps |
6.4 Powerstroke Intercooler Pipe Kit FAQ
Q: Does this 6.4 Powerstroke Intercooler Pipe Kit include both hot and cold side pipes?
A: You will need to purchase both hot and cold side pipes to form a complete intercooler piping kit. However, each variant includes silicone boots and clamps for complete installation.
Q: Will this 6.4 Powerstroke Intercooler Pipe Kit fit my 2010 F350?
A: Yes. It fits all 2008–2010 Super Duty models equipped with the 6.4L Powerstroke diesel engine.
Q: Is this 6.4 Powerstroke Intercooler Pipe Kit a direct bolt-on?
A: Yes. They are designed for straightforward installation using factory mounting locations.
Q: Can this 6.4 Powerstroke Intercooler Pipe Kit handle higher boost levels?
A: Absolutely. The aluminum piping and reinforced silicone boots are engineered for high boost and high temperature conditions.
Q: Will this 6.4 Powerstroke Intercooler Pipe Kit work with factory emissions components?
A: Yes. The CNC-machined couplers retain all necessary factory connections.
Free & Fast Shipping Policy
Your order will be dispatched within 1-2 business days, and the package will arrive within your order's estimated date. Click for Shipping Policy.
Free & Easy Return Policy
Every order comes with a 14-day free return, which means you don't have to pay for a return slip. Click for Return Policy.