Cold & Hot Side Intercooler Pipe Kit For 2008–2010 Ford 6.4L Powerstroke F250 / F350 / F450 / F550
Upgrade the factory intercooler piping on your Ford F-250, Ford F-350, Ford F-450, or Ford F-550 equipped with the Ford 6.4L Powerstroke engine.
The factory plastic intercooler tubes are known to crack, split, and blow off under high boost and heat — especially on tuned or deleted trucks. Our Hot & Cold Side Intercooler Pipe Kit replaces those failure-prone components with mandrel-bent aluminum piping and heavy-duty silicone boots for maximum strength, reliability, and performance.
Whether you're towing heavy, daily driving, or running higher boost levels, this kit ensures your charge air system stays sealed and efficient.
📌 Fitment
2008–2010 Ford F250 / F350 / F450 / F550 with 6.4L Powerstroke engine
Direct bolt-on replacement. No tuning required.
Product Features
1️⃣What's in the box?
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Hot side aluminum intercooler pipe
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Cold side aluminum intercooler pipe
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Triple-reinforced silicone boots
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6 constant-tension T-bolt clamps
You will need to buy both cold and hot side intercooler pipe to get all contents listed above.
2️⃣Eliminate Factory Plastic Failure
The OEM plastic tubes are a known weak point. Under high boost and elevated EGT, they might:
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Crack
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Expand
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Blow apart
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Cause boost leaks
Boost leaks lead to:
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Loss of power
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Slow turbo spool
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Increased smoke
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Higher EGT
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Poor throttle response
Our aluminum piping helps reduce these risks.
3️⃣Mandrel-Bent Aluminum Construction
Crafted from polished, mandrel-bent aluminum tubing for:
Unlike restrictive factory piping, these smooth-bend tubes maintain consistent airflow.
4️⃣CNC-Machined 6061 Aluminum Couplers
Precision CNC-machined couplings:
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Retain factory emissions connections
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Ensure proper fitment
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Provide secure mounting points
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Deliver OEM-style compatibility
No guesswork. No fabrication required.
5️⃣Triple-Reinforced Silicone Boots
Engineered to handle:
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High boost pressure
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Extreme engine bay heat
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Heavy towing conditions
The included constant-tension T-bolt clamps provide a tight, leak-free seal.
6️⃣Improved Turbo Efficiency
By maintaining consistent boost pressure, this kit can help:
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Improve throttle response
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Reduce turbo lag
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Maintain stable boost levels
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Support tuned and modified trucks
Ideal for trucks running higher boost levels or performance tuning.
📊 Specifications
| Feature |
Details |
| Kit Type |
Hot & Cold Side Intercooler Pipe Kit |
| Pipe Material |
Mandrel-Bent Aluminum |
| Couplers |
CNC-Machined 6061 Aluminum |
| Lower Pipe Diameter |
3" |
| Upper Pipe Diameter |
3.2" |
| Connection Tube One |
3" |
| Connection Tube Two |
3" |
| Clamps |
6 Constant-Tension T-Bolt Clamps |
❓FAQ
Q: Does this kit include both hot and cold side pipes?
Yes. The kit includes both pipes, silicone boots, and clamps for complete installation.
Q: Will this fit my 2010 F350 6.4L?
Yes. It fits all 2008–2010 Super Duty models equipped with the 6.4L Powerstroke.
Q: Is this a direct bolt-on?
Yes. Designed for straightforward installation using factory mounting locations.
Q: Can this handle higher boost levels?
Absolutely. The aluminum piping and reinforced silicone boots are engineered for high boost and high temperature conditions.
Q: Will it work with factory emissions components?
Yes. The CNC-machined couplers retain all necessary factory connections.
Fast Shipping Policy
Your order will be dispatched within 1-2 business days, and the package will arrive within your order's estimated date. Click for Shipping Policy.
Easy Return Policy
Every order comes with a 14-day free return, which means you don't have to pay for a return slip. Click for Return Policy.
PLEASE NOTE!